In offshore oil and gas operations, the ability to rapidly close a blowout preventer (BOP) is critical; often it will make the difference between maintaining control and facing a catastrophic event. This presentation will showcase the successful engineering and deployment of a new ROV-based solution that addresses both speed and flow-related BOP closure requirements, as required for 20K systems. Designed to meet the stringent API 53 standard for larger volume RAMs (45-second closure), the system enhances operational efficiency through increased capacity and flow rate. It offers a robust, retrofittable alternative to current market solutions and is fully compatible with next-generation subsea robotic systems, supporting both regulatory compliance and future-ready field operations.
The solution was developed to increase flowrates to meet the stringent requirement of closing larger volume ram blowout preventers (BOPs) in 45 seconds, as specified by API 53. Significant engineering efforts were required, including component evaluation and testing, system integration, full-scale simulated testing, and collaboration with OEMs to prove system functionality on actual BOPs.
The solution is necessary for 20K BOP super shear rams, and is suitable for various offshore drilling operations. It can be retrofitted to existing hydraulic systems and is compatible with next-generation subsea vehicles, making it versatile and adaptable. Primary users include offshore drilling and exploration companies, as well as oil and gas companies prioritizing safety and efficiency.
The solution offers a significant improvement in the performance and efficiency of operations by closing larger volume rams on BOPs in 45 seconds, which is a critical safety requirement, to prevent RAM washout during a pipe shearing closure. The solution enhances the reliability and safety of operators’ operations by providing a robust backup system that can be retrofitted to existing hydraulic systems and is compatible with next-generation ROVs.
It extends the operation of the various components in the system and uses free capacity in various parts to increase performance of the overall system. Design has been validated with manufacturers and internal resources down to each components’ limitations. Testing from component level performance and all the way to full scale system tests were performed to prove overall performance improvements.
For the industry, this solution sets a new benchmark for safety and efficiency. By meeting the stringent requirements of API 53 and demonstrating the ability to close a BOP in 45 seconds, the solution encourages operators to adopt similar standards, thereby raising the overall safety and performance levels in the industry. Additionally, the solution’s adaptability and compatibility with existing systems makes it a versatile option, deployable across various rigs and operations, promoting widespread adoption and standardization.
The system’s ability to deliver a faster, efficient BOP closure option delivers peace of mind based on a highly engineered, retrofittable solution.
The implications are transformative, as, to the best of our knowledge, there is no similar system available on the market today.